Unsaturated polyester resin (more commonly referred to as “polyester resin” or “fiberglass resin”) is a polymer.
It is easy to use and has a wide range of applications, making it a key component in many applications.
As this article will briefly explain, polyester resin is used in many industries, from construction to aerospace.
Offering incredible physical and chemical properties, it is also relatively inexpensive compared to other resins such as
epoxies and urethanes, yet offers very similar – if not superior – performance in several applications.
The term “polyester resin” largely refers to “unsaturated polyester resin” unless otherwise specified.
What is a polymer?
Polymers are made up of a large number of units of several types. These units consist of atoms
that make up the parts of the polymer. Polymerization of two monomers, the structure of each macromolecule consists of units of both monomers
Such a polymer is called a copolymer, where its synthesis is called copolymerization.
What are the main types of polyester resin?
There are four main types of polyester resins available. These are divided into four major resin categories:
vinyl ester, alkyd, saturated polyester, and unsaturated polyester.
Polyester resin has been a vital element in the advancement of various sectors throughout the 20th and 21st centuries.
Unsaturated polyester resins are among the most popular thermoset resins globally.
Over 2 million tons of unsaturated polyester resins are used for flat roofs, pipes, storage tanks, and other waterproof coatings, as well as high-profile components for the construction, marine, aerospace, and automotive industries.
Unsaturated polyester resins have high thermal and thermal stability, low shrinkage, and good mechanical strength
when combined with glass fibers to create composite structures.
This article describes the science, applications, characteristics, and market size of the global polyester resin market.
Types of Unsaturated Polyester Resins
One of the advantages of polyester resin as a building material in composite structures such as
fiberglass centers is the ability to tailor its constituents to suit its specific properties. Based on
their properties, unsaturated polyester resins can be classified as one or more of the following:
1- Flexible polyester resin
Flexible polyester resins are preferred for structural applications that require a degree of movement.
These flexible polyesters are mainly defined by high elongation at break, shear strength with a suitable degree of toughness.
They are prepared by condensation polymerization of a binary acid or anhydride and a dihydric alcohol, and then diluted by a diluent.
2- Chemical Resistant Polyester Resin
While unsaturated polyester resins have excellent chemical resistance to a wide range of chemicals,
attempts to increase chemical resistance by modifying the resin composition have been reported.
3- Specialty Polyester Resin
High-quality polyester resins are also available on request from specialty manufacturers. These may
include some of the specifications in this section, or they may refer to the materials used during the resin’s production.
4- General Purpose Polyester Resin
General purpose polyester resins are industry-grade resins that are commonly used for construction (flat roofs, gutters, etc.)
and waterproofing (pool and water liners) and repairs.
5- Abrasion Resistant Polyester Resin
Many applications that require polyester resin-based materials experience high levels of wear through surface abrasion.
Similarly, abrasion-resistant unsaturated polyester resins have been reported. These have many industrial applications and have been studied in detail for glass fiber sheets.
6- Electrically resistant polyester resins
Electrical resistance in unsaturated polyester resins has many applications. One example of a clay-based filler containing polyester resin,
showed higher electrical insulation properties. Electrical resistance has also been studied in glass fibers,
where it was shown that electrical resistance decreases with increasing temperature but increases with increasing glass fiber composition.
7- Fire-resistant polyester resins
Fire-resistant forms of polyester resins can be formulated by adding additives.
These additives are centered on halogenated dibasic acids. These resins are commonly used in steam cabinets and for high-risk structures such as building panels, military equipment, and electrical equipment. Bio-based options are also being considered.
8. Drinking water compatible polyester resin
Resins, like other coatings and coatings, can break down and leach into surrounding waters.
This can contaminate drinking water and affect aquatic life. In the UK, this
is monitored by the Water Regulations Advisory Scheme (WRAS). Unsaturated polyester resins that are compatible with the WRAS are available online.